Designing & Testing a Lightweight Heatsink for a SiC PV Converter is a multidisciplinary engineering project that requires 2 electrical engineering students and 3 mechanical engineering students to work together to create a cost-effective, lightweight thermal management system. This thermal system needs to dissipate heat from the power modules of a next-generation, silicon carbide photovoltaic converter. The converter is being developed by the FSU Center for Advanced Power Systems, with the intent to have the highest power density in the world. There is a flaw in the PV converter, however. The original heatsink used for it is overdesigned, proving to be cool during operation and extremely heavy. By optimizing a heatsink design, Team 13 helps reduce the system weight and thus inecrease the power density from 2.5 kW/kg to 6.5 kW/kg. The group uses simulations in COMSOL, theoretical analysis, and experimental testing to find this optimized thermal management system. It consists of 4 active pin fin heatsinks, and is a 71% reduction in weight from the original heatsink/fan assembly.
Colleen Kidder
Lead Mechanical Engineer
cmk13@my.fsu.edu
James Hutchinson
Senior CAD Designer
jrh12c@my.fsu.edu
Leslie Dunn
Webmaster
lvd12b@my.fsu.edu
Melanie Gonzalez
Team Leader & Lead Electrical Engineer
mtg12c@my.fsu.edu
Tianna Lentino
Financial Advisor
tnl13@my.fsu.edu
Team 13 with sponsor and CAPS researchers
Original Heatsink vs. Proposed Solution
Model of Pin Fin Heatsink
Model of Plate Fin Heatsink
Pin Fin Heatsink Testing Set-up & Simulation Results
Plate Fin Heatsink Testing Set-up & Simulation Results
Optimized Heatsink Design & Simulation
Exploded View of Final Optimized Design
Assembled View of Final Optimized Design