\contentsline {chapter}{Preface}{i}
\contentsline {chapter}{\numberline {1}Introduction}{1}
\contentsline {section}{\numberline {1.1}Definition of Engineering Design}{3}
\contentsline {section}{\numberline {1.2} Design Levels}{4}
\contentsline {section}{\numberline {1.3}Design Process}{4}
\contentsline {subsection}{\numberline {1.3.1}Identification the customer need}{5}
\contentsline {subsection}{\numberline {1.3.2}Definition of Goals}{10}
\contentsline {subsection}{\numberline {1.3.3}Market Analysis}{16}
\contentsline {subsection}{\numberline {1.3.4}Establishing Functions}{17}
\contentsline {subsection}{\numberline {1.3.5}Task Specifications}{17}
\contentsline {subsection}{\numberline {1.3.6}Conceptualization}{18}
\contentsline {subsection}{\numberline {1.3.7}Evaluating Alternatives}{20}
\contentsline {subsection}{\numberline {1.3.8}Analysis and Optimization}{20}
\contentsline {subsection}{\numberline {1.3.9}Experiment}{20}
\contentsline {subsection}{\numberline {1.3.10}Marketing}{21}
\contentsline {section}{\numberline {1.4}Professionalism and Ethics}{22}
\contentsline {section}{\numberline {1.5}Problems}{28}
\contentsline {subsection}{\numberline {1.5.1}Team Activities}{28}
\contentsline {subsection}{\numberline {1.5.2}Individual Activities}{29}
\contentsline {chapter}{\numberline {2}Prerequisites}{31}
\contentsline {section}{\numberline {2.1}Scheduling}{31}
\contentsline {subsection}{\numberline {2.1.1}Gantt Chart}{31}
\contentsline {subsection}{\numberline {2.1.2}CPM/PERT}{32}
\contentsline {subsection}{\numberline {2.1.3}Definitions}{34}
\contentsline {subsection}{\numberline {2.1.4}Network Development}{35}
\contentsline {section}{\numberline {2.2}Material Selection}{38}
\contentsline {subsection}{\numberline {2.2.1}Material Classifications and Properties}{39}
\contentsline {subsection}{\numberline {2.2.2}Material Selection Process}{41}
\contentsline {subsection}{\numberline {2.2.3}Primary Manufacturing Methods}{42}
\contentsline {section}{\numberline {2.3}Human Factors}{42}
\contentsline {subsection}{\numberline {2.3.1}Human Sensory Capabilities}{43}
\contentsline {subsection}{\numberline {2.3.2}Anthropometric Data}{45}
\contentsline {section}{\numberline {2.4}Safety Considerations}{46}
\contentsline {subsection}{\numberline {2.4.1}Safety Analysis Techniques}{46}
\contentsline {subsubsection}{Failure modes and effect analysis (FMEA)}{46}
\contentsline {subsubsection}{Fault trees}{48}
\contentsline {section}{\numberline {2.5}Technical Writing and Presentation}{48}
\contentsline {subsection}{\numberline {2.5.1}Steps in Writing a Report}{50}
\contentsline {subsection}{\numberline {2.5.2}Illustration Guidelines}{51}
\contentsline {subsection}{\numberline {2.5.3}Mechanics of Writing}{51}
\contentsline {section}{\numberline {2.6}Presentation Style}{52}
\contentsline {subsection}{\numberline {2.6.1}Objective}{52}
\contentsline {subsection}{\numberline {2.6.2}Oral Presentation - Obstacles}{53}
\contentsline {subsection}{\numberline {2.6.3}Oral Presentation Dos and Donts}{54}
\contentsline {subsection}{\numberline {2.6.4}Oral Presentation Techniques}{55}
\contentsline {subsection}{\numberline {2.6.5}Question/Answer session}{56}
\contentsline {section}{\numberline {2.7}Problems}{56}
\contentsline {subsection}{\numberline {2.7.1}Team Activities}{56}
\contentsline {subsection}{\numberline {2.7.2}Indvidual Activities}{58}
\contentsline {chapter}{\numberline {3}Needs and Goals}{64}
\contentsline {section}{\numberline {3.1}Problem Definition: Need Statement}{64}
\contentsline {section}{\numberline {3.2}Objective Tree}{65}
\contentsline {subsection}{\numberline {3.2.1}Worked Example}{66}
\contentsline {subsection}{\numberline {3.2.2}Example: Automatic coffee maker }{67}
\contentsline {subsection}{\numberline {3.2.3}Example: Automatic aluminum can crusher}{69}
\contentsline {section}{\numberline {3.3}Problems}{71}
\contentsline {subsection}{\numberline {3.3.1}Team Activities}{71}
\contentsline {chapter}{\numberline {4}Market Analysis and Information Gathering}{78}
\contentsline {section}{\numberline {4.1}How to Conduct a Market Analysis}{79}
\contentsline {section}{\numberline {4.2}Relevant Information Resources }{81}
\contentsline {subsection}{\numberline {4.2.1}Industry Information }{82}
\contentsline {subsubsection}{Company Information }{84}
\contentsline {subsection}{\numberline {4.2.2}Market Information }{86}
\contentsline {section}{\numberline {4.3}Web Tools}{87}
\contentsline {section}{\numberline {4.4}Example}{88}
\contentsline {subsection}{\numberline {4.4.1}Problem Definition}{88}
\contentsline {subsection}{\numberline {4.4.2}Potential Customers}{88}
\contentsline {subsection}{\numberline {4.4.3}Companies}{89}
\contentsline {subsection}{\numberline {4.4.4}SIC Code}{89}
\contentsline {subsection}{\numberline {4.4.5}Trends}{90}
\contentsline {subsection}{\numberline {4.4.6}Market Information}{90}
\contentsline {subsection}{\numberline {4.4.7}Patents}{90}
\contentsline {section}{\numberline {4.5}Problems}{90}
\contentsline {subsection}{\numberline {4.5.1}Team Activities}{90}
\contentsline {subsection}{\numberline {4.5.2}Individual Activities}{91}
\contentsline {chapter}{\numberline {5}Establishing Functional Structure}{92}
\contentsline {section}{\numberline {5.1}Procedure}{98}
\contentsline {subsection}{\numberline {5.1.1}Example of a washing machine}{101}
\contentsline {section}{\numberline {5.2}Functions}{103}
\contentsline {subsection}{\numberline {5.2.1}Some examples of overall function}{103}
\contentsline {section}{\numberline {5.3}Sub-function}{103}
\contentsline {section}{\numberline {5.4}Example}{104}
\contentsline {section}{\numberline {5.5}Problems}{104}
\contentsline {subsection}{\numberline {5.5.1}Team Activities}{104}
\contentsline {subsection}{\numberline {5.5.2}Individual Activities}{106}
\contentsline {chapter}{\numberline {6}Specifications}{107}
\contentsline {section}{\numberline {6.1}Procedure for Performance Specification Method}{110}
\contentsline {subsubsection}{Example: Water Tap}{112}
\contentsline {section}{\numberline {6.2}Example: Automatic can crusher}{114}
\contentsline {section}{\numberline {6.3}Quality Function Deployment Method (QFD)}{118}
\contentsline {subsubsection}{Example : Splashgard}{121}
\contentsline {section}{\numberline {6.4}Example: Automatic can crusher}{121}
\contentsline {section}{\numberline {6.5}Problems}{124}
\contentsline {subsection}{\numberline {6.5.1}Team activities}{124}
\contentsline {subsection}{\numberline {6.5.2}Individual Activities}{129}
\contentsline {chapter}{\numberline {7}Developing Concepts}{131}
\contentsline {section}{\numberline {7.1}Visual Thinking and Creativity}{132}
\contentsline {section}{\numberline {7.2}Developing Working Structures}{134}
\contentsline {section}{\numberline {7.3}Steps to Develop Concepts from Functions}{134}
\contentsline {section}{\numberline {7.4}Sources of Concept Ideas: Techniques to Enhance Creativity}{138}
\contentsline {section}{\numberline {7.5}EXAMPLES}{141}
\contentsline {subsubsection}{Example of a Potato Harvestor}{141}
\contentsline {subsection}{\numberline {7.5.1}Automatic can crusher}{141}
\contentsline {section}{\numberline {7.6}Problems}{144}
\contentsline {subsection}{\numberline {7.6.1}Team Activity}{144}
\contentsline {chapter}{\numberline {8}Concepts Evaluation}{147}
\contentsline {section}{\numberline {8.1}Decision Matrix}{148}
\contentsline {section}{\numberline {8.2}Example}{150}
\contentsline {section}{\numberline {8.3}Example: Automatic can crusher}{150}
\contentsline {chapter}{\numberline {9}Embodiment Design}{159}
\contentsline {section}{\numberline {9.1}Product Drawings}{160}
\contentsline {section}{\numberline {9.2}Bill of Material}{162}
\contentsline {section}{\numberline {9.3}Prototype}{163}
\contentsline {section}{\numberline {9.4}Example: Automatic can crusher}{164}
\contentsline {section}{\numberline {9.5}Problems}{164}
\contentsline {subsection}{\numberline {9.5.1}Team Activity}{164}
\contentsline {chapter}{\numberline {10}Cost Analysis}{165}
\contentsline {section}{\numberline {10.1}Costs Classifications}{167}
\contentsline {section}{\numberline {10.2}Cost Estimate Methods}{169}
\contentsline {section}{\numberline {10.3}Labor Costs}{170}
\contentsline {section}{\numberline {10.4}Product Pricing}{171}
\contentsline {subsection}{\numberline {10.4.1}Break-Even Chart}{171}
\contentsline {subsection}{\numberline {10.4.2}Linear Programming}{172}
\contentsline {section}{\numberline {10.5}Problems}{178}
\contentsline {subsection}{\numberline {10.5.1}Team Activities}{178}
\contentsline {subsection}{\numberline {10.5.2}Individual activities}{179}