Team 514: Hydrogen Pre-Heater in the Nuclear Thermal Rocket Simulation

Sponsored by NASA Marshall Space Flight Center

FAMU-FSU College of Engineering ME Department

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Abstract

Nuclear thermal rockets are a way to propel aircraft. Nuclear thermal rockets use a nuclear heating element, like uranium, to heat and pressurize hydrogen, resulting in thrust. Nuclear heating allows the fuel to last much longer than conventional fuel. This is useful for deep space exploration missions. This is an interest of the National Aeronautics and Space Administration. At the Marshall Space Flight Center, a lab simulates the interaction between hydrogen and uranium. Induction coils transfer heat to the hydrogen through metals that can withstand high temperatures. The current setup at the lab allows for heating of 20 inches of a 50-inch-long tube. This 50-inch-long tube is the size used in the rocket. A pre-heater is necessary to study the heating of locations past the 20 inches.

This project is the design and analysis of a heat exchanger that heats hydrogen to needed temperatures. It allows for easier experiments during testing of hydrogen heating. Our work is creating a new reference tool used by scientists at the lab. Customers come with various needed test conditions to study the effects of hydrogen heating. The lab does not have a way to change testing conditions like power or temperature levels before the hydrogen enters the testing chamber. Our tool allows users to select heating equipment based on these testing conditions. This will help choosing power levels of the heating tool and will give users a safe working range to test in. It also allows the design of a heat exchanging shape that encloses the flowing hydrogen and transfers heat into the hydrogen. The heat exchanging shape will also provide heat uniformly to the hydrogen. Users can choose the shape and material of the exchanger to fit their needs.

The Team

Michael Corak

Manufacturing/Test Engineer

Kevin Hartzog

Project Manager/Aero Thermal Analysis Engineer

Jordan Weid

Design Engineer

Project

This project originally began with a broad scope and involved the design of the heating unit, induction coil, heat exchanger, and mounting. After lengthy discussion with Mike Schoenfeld, the sponsor, the scope was eventually narrowed during the second semester to only include the design of the heat exchanger. The group decided to begin a design optimization by producing heat exchanger designs and performing analysis of heat exchangers using simulation in a program called ANSYS. The analysis allowed for the characterization of the performance of each design to find the best possible design.

NASA's NTREES (Nuclear Thermal Rocket Element Environment Simulator) currently simulates the conditions found in a nuclear fuel element of a nuclear thermal rocket with a 20-inch test article and induction coils wrapped around the test article to heat hydrogen flowing inside. The true size on the nuclear fuel element is 50 inches, so in order to properly simulate varying temperatures across the true length, a pre-heater must be used.

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Contact Information

Michael Corak | msc16b@my.fsu.edu

Kevin Hartzog | kph16b@my.fsu.edu

Jordan Weid | jkw17b@my.fsu.edu