Intake Theory

 

 

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Helmholtz Theory

 

 

This theory refers to the modeling of the intake runner and the cylinder volume as a spring-mass system, otherwise known as a Helmholtz resonator. For simplicity, this theory refers to a system in which the valve is wide open, and only refers to one of the runner-cylinder combinations. The volume will act as a spring, since as more air is pushed into the volume, the gas already present will compress. Hence, the pressure will rise, and this will attempt to push the gases that are coming in, out. The air being pushed into the volume can be modeled as a mass M, being pushed into a volume V. The runner is of length L, with cross-sectional area A. The mass is being pushed down a distance Δx. Hence, the mass being pushed into the cylinder is

Following this equation,  is also the volume. Hence, the equation becomes

which signifies the increase in density. This increased density causes an increase in pressure. This pressure change can be related to the speed of sound, since pressure waves move at the speed of sound, assuming all changes are isentropic and governed by

which, by simplifying and taking derivatives, leads to

Also, given that

the force can be related to the isentropic speed of sound. Also, since the modeling corresponds to the spring-mass system, and knowing that the force of a spring is

hence,

Thus, the “stiffness” of the air is directly related to the speed of sound. This equation will be used in the solution of the spring-mass system. The equation of motion, which governs this type of system, is given by

 

 

The solution to this equation is given by the following,

 

 

The resonant frequency, given by ω, has the solution

 

 

This equation can be related to the speed of sound, by using the previously derived relationship, and

 

 

After plugging into the frequency of the system, the following equation is obtained

 

 

This equation signifies that the frequency of the pressure waves traveling through the intake manifold branch is proportional to the speed of sound. The speed of sound is a molecular property, which defines how the molecule will react to the application of pressure. For our case, we are dealing with air, which can compress when pressure is applied to it. Hence, analyzing

 

 

We can see that the speed of sound is inversely proportional to the density of the medium. So in our case, air is the medium, and the density of air increases as the mass of air is pushed into the system. Hence, to keep the proportionality, the pressure must increase. But for a solid, for instance, the density will not change for the same amount of pressure applied to the air, hence another equation governs the relationship between the solid and the speed of sound, which would have to be much greater. This because the increase of pressure to the solid surface will not change the density, hence the speed of sound will have to increase to keep the proportionality.

 


 

 

 

 

 

 

 

 

 

 


Organ Pipe Theory

 

 

This is another theory used to explain the behavior of pressure waves inside the intake branches. This theory takes into account the compressibility of the flow. Hence, a one-dimensional wave propagation theory can be used to explain this phenomenon.

Two types of pressure waves exist: compression waves and expansion waves. Compression waves result from an increase in pressure, while expansion waves are due to a pressure drop. 

Whenever any wave is confronted by a change in area, two types of waves result: a transmitted wave and a reflected wave. The transmitted waves are always of the same type as the incident wave, be it a compression wave or expansion wave. The reflected wave depends on the area it sees. If the incident wave sees a larger area, then the reflected wave is of the other type. However, if the incident wave sees a smaller area, the reflected wave is of the same type.

These definitions will be useful for the following explanation regarding the pressure drops and increases inside the runners. When the intake valve opens and the piston starts to drop, the pressure in the cylinder becomes lower than that in the manifold. Hence, since a drop in pressure produces an expansion wave, one of these results. This wave travels through the inlet branch up until the junction where all the branches begin. Hence, it sees a larger area. Thus, the reflected wave becomes a compression wave. This compression wave travels down the manifold branch. This compression wave should arrive at the valve right when the valve is closing. This is because the compression wave will cause an increase in pressure, and will help to fill the cylinder right before it closes. This increases the volumetric efficiency of the engine. And since this compression wave sees a smaller area, it is reflected as a compression wave. This all has to be tuned very precisely, since these pressure waves are traveling at the speed of sound.

This theory is formulated assuming all other branches in the manifold are inactive, and the only active branch is the one being considered.

Waves produced as a result of the pressure differentials do go both waves, both into the cylinder and up into the manifold branch. But the one that goes into the cylinder is disrupted by the moving piston, hence has no consequence. Also, the waves that are transmitted and go into the “inactive” branches are of no consequence, since the valve will be closed when they arrive.

As for the exhaust, the same principles apply. The only difference is the fact that a compression wave (not an expansion wave) is produced when the valve opens (since there is an increase in pressure). This wave travels down to the manifold branch, where it sees an increase in area. Hence an expansion wave is reflected back towards the cylinder. And since an expansion wave is associated with a pressure drop, it is ideal that this wave arrives at the exhaust right when the valve is closing, to help the cylinder get rid of the exhaust gases remaining. And again, only the reflected waves are of interest. 

Many of these waves interact and produce many different effects on the system; hence an x-t diagram can be produced. This then tracks the different waves as a function of the distance they go and where they are relative to the manifold.

This discussion also goes into the effect of the volumetric efficiency versus the RPM, both relating to the manifold length. At any RPM, the pipe length will affect the volumetric efficiency, since the waves will be traveling faster with higher RPM. Hence, for faster traveling waves, a shorter pipe is needed for the tuning effects to take place. However, lower RPMs produce slower moving waves, hence a shorter pipe is needed to get the volumetric efficiency needed. This problem can be addressed by folding the manifold. The manifold can be folded with an extra valve, which may or may not allow the airflow through it, depending on the RPM. This allows for maximum volumetric efficiency for different RPMs.

 


 


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