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Team 522 - Rockwell Automation Manufacturing Device for Students

Abstract

Our team is working with Rockwell Automation to create a project demonstrating automated manufacturing for K-12 audiences. Team 522 aims to educate students about manufacturing and STEM topics by building a system that produces metal pins. The system is designed to make one pin per minute and is safe for children to observe. It consists of stations showcasing different manufacturing processes, including a step where students can personalize designs. The system ensures quality control of inputs and outputs. It can display manufacturing steps on a screen while processing the pin, keeping users engaged. The team uses CAD and emulate3D software for design and testing, and Rockwell hardware for the physical model. The goal is to create a system that Rockwell can proudly showcase for public engagement in automated manufacturing.

Sponsors

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Team

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Deliverables

A list of currently updated documents about our project.

Project

The system was designed component by component using the computer-aided design software called SolidWorks. Here is an image of the complete system.

CAD Model

The image below is of the Emulate3D Model the team created using the CAD Model. Emulate3D is a Rockwell based software used for testing, future performance, and simulation.


Emulate3D Model

For the electrical system, we used an Arduino with motor drivers and power supplies to run the conveyor belt and motors. For the pin press, we integrated a linear actuator to achieve the force needed to assemble the pin. Below is a schematic of the electrical system with buttons. Then we have a video of the stepper motor working from the electrical system.


Electrical Schematic

Future Work

A timeline of work to be done moving forward.